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Makotosun

Thermal Flow Shock Rebuild

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Replied by Kline34 on topic Thermal Flow Shock Rebuild

Restoring 1975 DT1 is their anyone that restores Therma Flow hydrolic units thanks Jeff
12 Nov 2023 08:23 #71

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Replied by AirborneSilva on topic Thermal Flow Shock Rebuild

I ran across these guys on FB market place.  I haven't contacted them since I'm not ready to have any of my thermoflow shocks rebuilt so I can't say if they will or will not be able to help.
Shock rebuilders of FB market place
2023 Tenere T7
1976 DT400C
1975 DT400B
1973 RT3
1981 DT175H
1980 GT80
1972 CT2
1972 CT2
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12 Nov 2023 11:54 #72

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Replied by Kline34 on topic Thermal Flow Shock Rebuild

Thanks for the info and link - I would like to know if anyone has dealt with this company? Being from Canada I could use some feedback if anyone has had a good experience before I send my shocks away.
14 Nov 2023 07:57 #73

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Replied by MACE6772 on topic Thermal Flow Shock Rebuild

You should contact them first. Ask if they service Thermal flows. Ask the if they stock parts. Ask what turn around time will be. Ask if they do any external surface prep and will it cost extra. No one on this forum has ever been able to identify exactly what TF shock you have by looking at the numbers / letters on the outside. Recent posts have discovered different size internal components. Info from Yamaha has been minimal. Do your homework before you send them anywhere.
76 Dt 125 75 Dt 175 75 Dt 250 75 Dt 400 09 FZ6R
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14 Nov 2023 15:07 #74

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Replied by Kline34 on topic Thermal Flow Shock Rebuild

You are right with everything you said, I am a novice here and appreciate any advice but also want to do a proper restoration. Any enduro restorations I have seen in Ontario Canada had aftermarket shocks. TKs shocks were not familiar with the TF shocks.
15 Nov 2023 06:58 #75

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Replied by MarkT on topic Thermal Flow Shock Rebuild

See if you can contact member Scootern29 with a PM.  He's the Curnutt shock expert and has done other shocks as well.  I'm pretty sure he's done the Thermal Flows.

There was a company that was making parts like shafts but they seem to have disappeared.  That's probably the biggest concern...  the condition of parts like the shafts.  If they are all rusted up, bent, or worn someone would probably have to make new ones.  All of this is possible but would get expensive. 

If shocks look pretty good but just need seals and fresh oil, that's a different story. 

You can use a third party site like Imgur to upload and then link photos here.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
15 Nov 2023 07:57 #76

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Replied by budpat105 on topic Thermal Flow Shock Rebuild

Is there anyone selling replacement shafts? 
01 Dec 2024 05:54 #77

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Replied by sani-kleen on topic Thermal Flow Shock Rebuild

Leaking seal on one of the Thermal Flow shocks on my Yamaha 250. Drained the fluid. Used a modified hand grinder pin wrench to remove the aluminum cap w/ no problem. Attempted to pull out the piston assembly but no go. Held the top shock eyelet in the vise & tapped down very gently on the shock reservoir w/ a rubber mallet but no success. Can't see a clip or O ring holding it. What is the procedure to remove the shaft & inner assembly f/ the shock absorber body? Thanks for any advice. 
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Last edit: 20 Jul 2026 17:56 by sani-kleen. Reason: spelling error
20 Jul 2026 17:34 #78

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Replied by pabdt on topic Thermal Flow Shock Rebuild

Did you remove reservoir cap to prevent a suction effect? 
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1969 Yamaha CT1 175
1969 Yamaha DT1S 250
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


20 Jul 2026 18:07 #79

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Replied by sani-kleen on topic Thermal Flow Shock Rebuild

The reservoir cap is removed.
20 Jul 2026 18:11 #80

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