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Makotosun

Thermal Flow Shock Rebuild

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Replied by pabdt on topic Thermal Flow Shock Rebuild

There are two allen head drains on back of shock. Remove them and try again. If you have good rebound, ie can't pull them out, that can be good (rebound is working) or bad(they are stuck). If I recall, they have a metal ring like a piston ring.
Wondering if a small amount of heat or boiling them would help. (apparently an oring in there, so be ready to find one)

this place used to have the seals.  not sure if he is still in business as link not working: 
www.nthrepro.com/

Here is a pic to help you visualize the parts when I did mine. Been too long, haha, I can't remember.
yamaha-enduros.com/index.php/forums/rest...tion?start=80#101123
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1969 Yamaha CT1 175
1969 Yamaha DT1S 250
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: Snglsmkr
Last edit: 20 Jul 2026 18:44 by pabdt.
20 Jul 2026 18:30 #81

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Replied by sani-kleen on topic Thermal Flow Shock Rebuild

Your tip using boiling water worked but it was not easy. Removed the 2 x plugs in the rear as well. Find that these are Thermal-Flow mx shocks w/ a 12.5x28x12 seal on the shaft. No seal provision in the aluminum top screw cap. The only only O ring I could see after disassembly is in the reservoir cap.
28 Jul 2026 10:16 #82

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Replied by Enduro nut on topic Thermal Flow Shock Rebuild

PABDT he no longer makes the parts for the shocks. I was able to track him down and ended up buying a bunch of the seals after he called it quits. They are currently in the process of being reproduced and hopefully we will see them soon.
The following user(s) Liked this Post: MarkT, Snglsmkr, pabdt
28 Jul 2026 19:17 #83

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Replied by sani-kleen on topic Thermal Flow Shock Rebuild

Installed two new 12x28x6 oil seals stacked together in place of the OEM 12.5x28x12 seal & assembled the Thermal Flow's w/ new shock fluid. They now function OK w/ no leaks.
The following user(s) Liked this Post: Ht1kid
Last edit: 29 Jul 2026 07:39 by sani-kleen.
29 Jul 2026 07:36 #84

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