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Makotosun

VM30SS rebuild

  • pabdt
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VM30SS rebuild was created by pabdt

This is not my main carb for the 360.  I bought this carburetor 100% frozen.  Not one part would move or unscrew on it.  No, worries, did a 100% rebuild, needle, needle/jet, choke slide/spring, main/idle jets, inlet valve, o-ring on way, chamber gasket, new 3.0 slide, idle/air screws w/springs, and an ultrasonic clean.

There is a crack on the airbox side, not really bad, but I need to come up with a good way to fix it IF possible.  Or maybe not fixable. I hate to see such a hard to find carb get trashed, though all the parts could make their way on a good main body.  Recommendations welcome...

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


20 Jul 2025 19:52 #1

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Replied by Snglsmkr on topic VM30SS rebuild

It's difficult to see the crack but I'd drill a small hole at the end of the crack to prevent it from traveling further. Then using a Dremel or triangular file I'd cut a groove along the crack and fill it with a petroleum resistant,  high strength epoxy.
 
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20 Jul 2025 21:04 #2

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Replied by Ht1kid on topic VM30SS rebuild

Use some HVAC metal tape or mold you some thin sheet metal around it 
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Last edit: 20 Jul 2025 21:33 by Ht1kid.
20 Jul 2025 21:32 #3

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Replied by MarkT on topic VM30SS rebuild

Yes, really hard to see a crack...  just want to say that more than once I've been fooled by something that looked like a crack in a Yamaha casting but wasn't.  

If it's covered by that black stuff near the arrow, it probably would be fine without doing anything.  Plenty of room to still clamp the boot securely even if it was a chunk missing.  
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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20 Jul 2025 23:09 #4

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