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Makotosun

69 DT1S Taillight clearance for wire under frame

  • pabdt
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So, had to wire tail light from bucket all the way to the taillight.  The wiring from headlight bucket to foot brake pedal was removed from harness and wiring 
from foot to tailight shorted.  It was evident someone had tried to work on it and didn't see the shorted area.  Lucky for me, I had an old DT360 harness, so just harvested the yellow/green wire for repairs.  

Diagnosis:  The frame of the bike was in direct, as in zero clearance, to the fender.  The previous install smashed the tail light wire F L A T.  I made a new
harness extension and now the light works as expected.   BUT, I had to reroute it.   That seems odd though, not being able to use the wiring tunnel. 

So, my question for you DT1 experts, is the fender mounted correctly and how did you wire your tailight harness?  
The DT1 is new to me, so please let me know what you think.

New Routing: 

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Fender Mount: 

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1969 Yamaha CT1 175
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


20 Jul 2026 15:26 #1

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That rear fender is off a DT1 E or DT2/3 . The mounts for a DT1 B or S are different too .
I had a look at the clearance for cabling on my DT 1 B , and it isn't a lot , maybe 5mm .
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20 Jul 2026 17:05 #2

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Does this look like the right one? I noted some of that hardware in the partzilla listing.  I actually see the fender/frame indention from wire in 2nd pic. 

Ebay Link to Fender

════════════════════════════
1969 Yamaha CT1 175
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


Last edit: 20 Jul 2026 19:22 by pabdt.
20 Jul 2026 19:03 #3

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The fender seems tough enough I may be able to put a 1/4" cylinder on a marked area and hit it lightly w/hammer.   IE, bend a cylindrical path to the wire tunnel of fender. 

════════════════════════════
1969 Yamaha CT1 175
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


20 Jul 2026 19:27 #4

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That Ebay fender is the correct one for a B or S model . It even has the correct fittings for the rear mount .
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20 Jul 2026 21:07 #5

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