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Makotosun

One leg longer than the other

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One leg longer than the other was created by shyted

Well it's quite amazing how every step forward with my CT3 always fights me.
I picked up a set of front forks and wheels some time ago for this bike .
The legs had been reground and new seals and oil put in but not by me.
The forks were dirt cheap and i thought the guy didn't know how much they were worth or just wanted shut of them or something else.
When i fitted them my question was answered. one leg was longer than the other by 10 - 15 mm
So this problem just needed a coat of looking at .
I drained the oil, clean but only had 55 ccs in it . Mmmm that's not right. What's the other like?
Same .
Both clean inside so i stripped the longer one.
I had a feeling that it had either been assembled wrong or it was a stanchion off something else.
Jacked the bike up and removed the wheel . Nearly broke my fingers and actually cut the top of my hand because unexpectedly ,the allan bolt that holds the stanchion to the lower outer undid and was barely nipped up and as you know, normally you need a firm turn to move them.
I knew there and then what the problem was.
The small bullet shaped securing device wasn't located proper.
Sure enough that was it.
So, if you build up the forks on your bike and you get the " one leg longer than the other" problem, that's where to look. It fits on the bottom of the damper rod after you've located the rod into the fork leg. It fits inside a recess inside the bottom of the fork outer tube on both aluminium and steel legs. It's the bit at the bottom of part 6 in the Yamaha fork diagrams for the CTs, which the bottom bolt and copper washer attach to.
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Last edit: 10 Dec 2020 16:51 by shyted.
10 Dec 2020 16:47 #1

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Replied by MarkT on topic One leg longer than the other

Yes, I've seen those damaged too by someone assembling wrong and tightening the bolt. Can be difficult to find replacements.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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10 Dec 2020 17:45 #2

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Replied by mdscott on topic One leg longer than the other

Yeah one leg longer that the other can be a problem, better be carful, you could end up going in circles.
Thanks Mark
Roseville, Ca.

'03 ST1300
'75 Norton
'73 CB500K
'81 Honda CT110
'87 PW50
'64 McClane Edger
'65 Honda S90
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Last edit: 10 Dec 2020 19:01 by mdscott.
10 Dec 2020 19:00 #3

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Replied by Gr8uncleal on topic One leg longer than the other

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10 Dec 2020 23:32 #4

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Replied by shyted on topic One leg longer than the other


If that bike ends up being able to go round in circles ,i'll show my ass on top of Winter Hill :ROFLOL
11 Dec 2020 01:00 #5

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Replied by Gr8uncleal on topic One leg longer than the other


Don't get corrupted Dave, it's arse over here! :ROFLOL Unless, of course, you're talking about taking a pet up there!
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11 Dec 2020 01:12 #6

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Replied by shyted on topic One leg longer than the other

Well funny you should say that as i swapped my Donkey for 2 ton of 7076 Aluminum
11 Dec 2020 02:14 #7

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Replied by Gr8uncleal on topic One leg longer than the other


Noooooo........:EEEK :EEEK :EEEK :EEEK :EEEK You really have gone to The Dark Side! Talking of which, have you seen/heard the Darth Vader clips with Dave Prowse's voice, before they were overdubbed by James Earl Jones? And whilst I'm off on a tangent, the Night Rider's voice in the cinema release of Mad Max is also overdubbed.
11 Dec 2020 02:46 #8

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Replied by RT325 on topic One leg longer than the other

Was going to guess that one topping out spring is missing but doesn't look like they have one. If you disassemble both are the fork tubes different lengths. If not then compare dampers & item Number 6.
www.partzilla.com/catalog/yamaha/motorcycle/1973/ct3/front-fork
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11 Dec 2020 03:32 #9

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Replied by mdscott on topic One leg longer than the other


RT325, stop joking us, get serious,
:beerchug :ROFLOL
Thanks Mark
Roseville, Ca.

'03 ST1300
'75 Norton
'73 CB500K
'81 Honda CT110
'87 PW50
'64 McClane Edger
'65 Honda S90
14 Dec 2020 20:18 #10

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