facebook1 youtube1 twitter1 instagram linkedin1 pinterest1

NOTICE:  If you are not a free registered member of the site, you will not see the photos in the forum, and you won't be able to access our premium member content. Please consider joining our community! REGISTER AND MAKE THIS BOX DISAPPEAR!

×

Pictures Posting Not Working (12 Jun 2023)

Picture uploads is again unavailable. We are working on the problem. Thanks for your patience.

Makotosun

1972 CT2 175 Yamaha Clutch

  • osageorange8
  • osageorange8's Avatar Topic Author
  • Offline
  • Junior Member
  • Junior Member
  • Posts: 29
  • Likes received: 12

1972 CT2 175 Yamaha Clutch was created by osageorange8

I need some help i cant for the life of me remember how the clutch goes back together. I looked at the diagrams on parts break down and looks like im doing something wrong. I have 2 washers and a bearing washer but on the diagram it only shows a washer and bearing washer. It looks like it goes this way

But not positive
The following user(s) Liked this Post: Enginerd
10 Jun 2020 09:33 #1

This message has attachments images.
Please log in or register to see it.

Please Log in or Create an account to join the conversation.

  • Posts: 13475
  • Likes received: 9334

Replied by MarkT on topic 1972 CT2 175 Yamaha Clutch

If you order the parts, the bearing comes with one washer and then there is a second washer so two washers, one bearing.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
10 Jun 2020 12:15 #2

Please Log in or Create an account to join the conversation.

  • osageorange8
  • osageorange8's Avatar Topic Author
  • Offline
  • Junior Member
  • Junior Member
  • Posts: 29
  • Likes received: 12

Replied by osageorange8 on topic 1972 CT2 175 Yamaha Clutch

Awesome, i was hoping i didnt have a spare washer i couldn't figure out where it went
10 Jun 2020 12:16 #3

Please Log in or Create an account to join the conversation.

  • Posts: 13475
  • Likes received: 9334

Replied by MarkT on topic 1972 CT2 175 Yamaha Clutch

Make sure the gears are pretty well aligned (basket gear doesn't look like it's in or out too far with respect to crank gear.)

After tightening hub and before installing plates, inner hub and outer basket should rotate freely and independently... trans in neutral... if crank gear is in place obviously you won't be able to spin the outer basket but should be able to twist outer basket a little and feel the gear backlash as well as have some up and down freeplay in the basket.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
10 Jun 2020 12:32 #4

Please Log in or Create an account to join the conversation.

  • Posts: 62
  • Likes received: 12

Replied by bradocross on topic 1972 CT2 175 Yamaha Clutch

I'm stuck on the rear thrust washer (behind the basket collar but in front of the bearing). The service manual cross section diagram shows two thrust washers there and the parts diagram shows only one. I've bought a couple of these washers on ebay (no longer available from yamaha) and both are different in ID, OD and thickness. The clutch on the barn find I'm working on is rigged so I cannot trust what was done there. Can anyone confirm how many rear thrust washers should be there and can you give me the ID, OD and thickness?
28 Sep 2020 13:15 #5

Please Log in or Create an account to join the conversation.

  • Posts: 13475
  • Likes received: 9334

Replied by MarkT on topic 1972 CT2 175 Yamaha Clutch


Rendering Error in layout Message/Item: fopen(http://open.api.ebay.com/shopping?callname=GetSingleItem&appid=makotosu-08bc-47da-8e7d-68e3ee6e51ca&siteid=0&responseencoding=JSON&ItemID=201971246647&version=889&trackingid=&trackingpartnercode=9): failed to open stream: Connection refused. Please enable debug mode for more information.

Please Log in or Create an account to join the conversation.

  • Posts: 1052
  • Likes received: 662

Replied by shyted on topic 1972 CT2 175 Yamaha Clutch

Yes ,a bit of a skew ball that one. Had me fooled as well for a few minutes but that was because i had three new bits in hand and two came off. That's why i'm waiting for a second new clutch assembly coming from the states. The Previous owner has destroyed the clutch basket on my CT3. There's a large trench embedded into the outer basket inner face.
29 Sep 2020 01:13 #7

Please Log in or Create an account to join the conversation.

  • Posts: 9691
  • Likes received: 3950

Replied by RT325 on topic 1972 CT2 175 Yamaha Clutch

It's as you have it in the pics up the page. Bearing comes with a reasonably thin washer for the bearing to run against otherwise the needles are running on a cast center of the basket which is no good. Sits on the step of the center sleeve, call it spacer, & thick washer sits up to the spacer giving running clearance for the bearing--in theory!!. Unless things have been overtightened or something over te years & it'll then lock the center from free wheeling. So when the center nut is fully tightened, make sure you can spin the center by hand easily.
29 Sep 2020 01:33 #8

Please Log in or Create an account to join the conversation.

  • Posts: 62
  • Likes received: 12

Replied by bradocross on topic 1972 CT2 175 Yamaha Clutch

Sorry for causing the washer confusion (and hi-jacking osageorange's thread). I was asking about the large washer that goes on first (not the washers next to the bearing). The consensus among ebay sellers is that the large (1st on) washer is 31mm (OD), 20mm (ID) and 3mm (thickness). I going to guess that the Yamaha service manual cross section diagram is indicating that you can put more than one washer first as an adjustment but only one is required. Thank you to all who offered their advice and help.
29 Sep 2020 09:12 #9

Please Log in or Create an account to join the conversation.

Moderators: yamadminMakotosunDEETVinnieJames Hart