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1972 CT2 175 yamaha rebuild question
- osageorange8
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1972 CT2 175 yamaha rebuild question was created by osageorange8
Im working on rebuilding a 175 Yamaha and it looks like there is a piece broke can anyone tell me what this is
17 May 2020 13:03
#1
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- MarkT
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Replied by MarkT on topic 1972 CT2 175 yamaha rebuild question
Probably threw a chain. The missing plastic cover isn't a big deal... the problem is the end of the shift drum shaft is broken off. There's a retainer and shim that rides against the case...
Is it shifting okay and not jumping out of gear? That's usually what happens with that broken or not assembled right.
Replacing the drum requires splitting the cases. Or RT325 might have a way to fix that he's done like drilling the stub that's left and using a bolt and washer to replace the missing part.
Is it shifting okay and not jumping out of gear? That's usually what happens with that broken or not assembled right.
Replacing the drum requires splitting the cases. Or RT325 might have a way to fix that he's done like drilling the stub that's left and using a bolt and washer to replace the missing part.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
17 May 2020 13:19
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- osageorange8
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Replied by osageorange8 on topic 1972 CT2 175 yamaha rebuild question
Not sure about the shifting this bike has been sitting in my garage for about 25yrs. I got it when i was about 10 and out riding it pretty hard when i was a kid and the frame broke. It cracked right in the center of the main support beam, been sitting ever since. Well now my son is about same age so figured id fix it up. Found a new frame at a salvage yard and started rebuilding it. Most likely that happen when around same time frame broke would be my guess
17 May 2020 14:17
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- MarkT
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Replied by MarkT on topic 1972 CT2 175 yamaha rebuild question
If you're splitting the cases anyway, it's an easy fix to replace the shift drum.
If not, hopefully RT325 will see this thread and comment... if anyone has a proven fix, it's him. He's in New Zealand where I think it's Monday morning so might be checking in here soon.
If not, hopefully RT325 will see this thread and comment... if anyone has a proven fix, it's him. He's in New Zealand where I think it's Monday morning so might be checking in here soon.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
17 May 2020 14:31
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- RT325
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Replied by RT325 on topic 1972 CT2 175 yamaha rebuild question
Yep, morning all. Without getting too much into it, she's a mess there & not broken off square. Hook maybe 4th gear would push the drum to that side & get as much through as possible. Then i've drilled a 6mm threaded hole & used a bolt or allen head screw with a washer. There's a very thin washer that sits on there first but might be pushing your luck to fit that as is broken on an angle. Might be able to square it up somehow but still need clearance to revolve when the screw & bigger washer are fitted to stop it moving sideways. Doesn't look like you'll be able to easily fit the three screw cover over there so might dribble a bit & keep the chain oiled 'sort of' lol. Without retaining it to the left 'bad things 'can' happen like picking up two gears at once but probably wouldn't happen while riding hopefully. Must say i've not done this for 30 odd years but was a common quick fix on farm bikes where i worked to avoid major expense. As i think MarkT said, to replace it is a total dismantle. I'll link a pic that'll show whats been broken off. 15-16-17 have gone & can see the groove where that C clip thing fits & where yours has broken off. Good luck & hope no damage already done.
www.partzilla.com/catalog/yamaha/motorcy...2/ct2/shift-cam-fork
www.partzilla.com/catalog/yamaha/motorcy...2/ct2/shift-cam-fork
The following user(s) Liked this Post: MarkT, t-bone
17 May 2020 16:24
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- JayB
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Replied by JayB on topic 1972 CT2 175 yamaha rebuild question
I must have seen this kind of damage a dozen times back in the 70s. We ran the chains and sprockets until they were shot. A false economy as a worn chain falling off worn sprockets can cause so much damage. A friend had a Benelli with such a bad front sprocket it would skip if the chain wasn't really tight. Made a horrendous sound.
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17 May 2020 17:59
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- osageorange8
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Replied by osageorange8 on topic 1972 CT2 175 yamaha rebuild question
So if i dismantle it what part will i need to replace?
18 May 2020 08:04
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- MarkT
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Replied by MarkT on topic 1972 CT2 175 yamaha rebuild question
The shift drum 8 and 15, 16, 17.
If you decide to go that way I probably have some good used parts.
If you decide to go that way I probably have some good used parts.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
18 May 2020 12:48
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- RT325
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Replied by RT325 on topic 1972 CT2 175 yamaha rebuild question
You might have fun retaining 17 but is necessary so do what you can with the 3,-- 6mm threaded holes. Just drill & thread the stump, she'll be good. What's the rest of it like.
18 May 2020 19:50
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- osageorange8
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Replied by osageorange8 on topic 1972 CT2 175 yamaha rebuild question
How hard is it to replace? also what do you mean just drill & thread the stump
19 May 2020 07:20
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