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CT2 piston size

  • djetmb
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CT2 piston size was created by djetmb

The piston on my CT2 has #965 on the top. I understand that #96 is standard. Can someone clear up the extra digit on mine? I assume 

it's oversize but first, second?  Thanks for any help.
18 Oct 2023 10:36 #1

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Replied by MarkT on topic CT2 piston size

Without pictures and precise measurements, I can't be 100% certain, with that in mind... 

"965" generally would mean the piston was 65.965mm when new....  or "standard size". 

Outside of cylinder skirt that drops into case might have something like "003" printed on it in ink which means original bore was 66.003mm 

The difference between the two was the original piston to bore clearance. 

A good machinist really should measure the bore for wear, out of round, and taper per the the manual.  Then a determination on what oversize it needs to be bored to, if any, can be made. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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18 Oct 2023 11:47 #2

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Replied by RT325 on topic CT2 piston size

I'll guess that the 5 is halfway between 96 & 97 clearance. Nothing to worry about.
It's still standard if i confused the issue.
Last edit: 19 Oct 2023 13:31 by RT325.
18 Oct 2023 15:48 #3

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Replied by djetmb on topic CT2 piston size

Thanks for the help. I may pull the barrel and do a measurement.
19 Oct 2023 07:16 #4

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  • Gr8uncleal
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Replied by Gr8uncleal on topic CT2 piston size

Mark and RT325 touched on this, but genuine Yamaha oversize pistons will have the oversize stamped on the top - eg .25, .5 etc. Also, genuine oversize rings will have the same markings on them.
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Last edit: 19 Oct 2023 07:58 by Gr8uncleal.
19 Oct 2023 07:57 #5

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