×
Pictures Posting Not Working (12 Jun 2023)
Picture uploads is again unavailable. We are working on the problem. Thanks for your patience.
Makotosun
1972 CT2 175 Engine Rebuild story
- 78dave
-
Topic Author
- Offline
- Senior Member
-
- Posts: 38
- Likes received: 11
1972 CT2 175 Engine Rebuild story was created by 78dave
We try our best to make sure when disassembling an engine we bag, tag and keep track of all the parts. So I had everything except a 1/4" ball bearing that I knew went into the clutch rod space. Could not find that bearing in all my stuff. Got a new one and moved on.
So I get the tranny installed and all is goos in neutral and put the two halves together. Added what was needed to then test if I have the clutch shift adjustment correct and the darn thing would not shift.
I made a call to Dale Sweger and neither of us could figure it out so I split the case again and the sealer was still fresh. I pulled the detent plug and it would shift - so what was up with the detent plug? I had the spring and ball bearing installed and it was locking up the shift
Sooooo I pull the plug, pull the spring and look inside the hollow plug and sure enough there is another ball bearing (the correct one for the plug and the other 1/4" bearing that I was missing was being added to the plug making it too tight. So I found the 1/4" ball bearing and now know the detent bearing is larger. Lesson learned for a first time re-builder but a good out come as now it shifts.
So I get the tranny installed and all is goos in neutral and put the two halves together. Added what was needed to then test if I have the clutch shift adjustment correct and the darn thing would not shift.
I made a call to Dale Sweger and neither of us could figure it out so I split the case again and the sealer was still fresh. I pulled the detent plug and it would shift - so what was up with the detent plug? I had the spring and ball bearing installed and it was locking up the shift
Sooooo I pull the plug, pull the spring and look inside the hollow plug and sure enough there is another ball bearing (the correct one for the plug and the other 1/4" bearing that I was missing was being added to the plug making it too tight. So I found the 1/4" ball bearing and now know the detent bearing is larger. Lesson learned for a first time re-builder but a good out come as now it shifts.
The following user(s) Liked this Post: MarkT, Snglsmkr, Ht1kid, adguy2112, pahiker, Reed valve Richards
Please Log in or Create an account to join the conversation.
- Gr8uncleal
-
- Online
- Site Supporter
-
- Posts: 4815
- Likes received: 2616
Replied by Gr8uncleal on topic 1972 CT2 175 Engine Rebuild story
Glad you got it sorted.
For anyone that is interested and didn't already know, the size of any ball bearing can be "read" from the part number. Shown as a fraction of an inch, it is the last digit of the first block of five digits in the part number, over the first two digits of the second block of five, so in this case 5/16.
BALL for Yamaha - order at CMSNL
For anyone that is interested and didn't already know, the size of any ball bearing can be "read" from the part number. Shown as a fraction of an inch, it is the last digit of the first block of five digits in the part number, over the first two digits of the second block of five, so in this case 5/16.
BALL for Yamaha - order at CMSNL
The following user(s) Liked this Post: MarkT, Snglsmkr, pabdt, Ht1kid
Please Log in or Create an account to join the conversation.
- Reed valve Richards
-
- Offline
- Elite Member
-
- Posts: 277
- Likes received: 159
Replied by Reed valve Richards on topic 1972 CT2 175 Engine Rebuild story
GR8 wow that is some kind of coded sorcery there!
Yo Joe, Go Joe
14 Feb 2026 14:24
#3
Please Log in or Create an account to join the conversation.
Moderators: yamadmin, Makotosun, DEET, Vinnie, James Hart
