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Makotosun

Oil tank sight glass removal

  • MK19
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Oil tank sight glass removal was created by MK19

Any advice on making the removal of the Oil tank sight glass and the badges from the side of the oil tank please? I've got to send this piece for paint so have to get the bits off it.
Thanks
05 Feb 2024 03:55 #1

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Replied by Schu on topic Oil tank sight glass removal

I drilled a small hole thru the lens and metal backing, then threaded a deck screw into the hole so that I could pull it out using vice grips. Don't try and lever it out like you would with a claw hammer. It will dent the face of your tank. 

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CT1B, CT1C, JT1, JT2, DT360A, GT80B, DT100B, DT125B,
DT175B, DT175C, DT250B, DT400B, Z50, SCR950

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Last edit: 05 Feb 2024 04:04 by Schu.
05 Feb 2024 04:02 #2

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Replied by msavitt on topic Oil tank sight glass removal

I pushed mine in, then pulled it out of the filler neck
Agree with Schu about not prying
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05 Feb 2024 06:29 #3

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Replied by MK19 on topic Oil tank sight glass removal

Thanks, any advice on the badges on the oil tank? (removal that is)
05 Feb 2024 06:59 #4

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Replied by Sneezles61 on topic Oil tank sight glass removal

I used a heat gun and putty knife… Then an after thought.. “wonder if xylene would dissolve the glue?”
Sneezles61
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05 Feb 2024 08:16 #5

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Replied by MarkT on topic Oil tank sight glass removal

No model mentioned...  some had the retaining pins on the back of the badge where you have to carefully pry off the badge.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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05 Feb 2024 08:22 #6

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Replied by MK19 on topic Oil tank sight glass removal

Good point , It's an RT2 
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05 Feb 2024 08:57 #7

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Replied by Sneezles61 on topic Oil tank sight glass removal

My RT2 was glued on.. no points.. are they all the same?
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06 Feb 2024 05:16 #8

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Replied by Knutco11 on topic Oil tank sight glass removal

Figured I'd mention, the rt1 tank has sight glass towards rear of tank, in line with filler cap. Rt3 tank is located towards the front. I forget what I used, but I was able to push the sight out through the filler hole, on my rt1 tank. Everything salvaged.
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06 Feb 2024 06:30 #9

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Replied by MarkT on topic Oil tank sight glass removal

Sneezles...  I seem to remember some Yamaha models...  possibly not even Enduros...  having pins retaining the oil tank badges.  My comment was made before the model was revealed.

Looking at parts diagrams for some models, they show pins and "nuts" that the emblem presses into...  but that could also be one of those "features" Yamaha changed early in production...  glued on emblems would make it a lot easier and cheaper to produce the tanks!

www.partzilla.com/catalog/yamaha/motorcycle/1972/rt2/oil-tank

It might be easy to see if the emblem is glued on (usually that means retained with black foam tape)...  looks like the engine displacement emblem is what "might" have pins. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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06 Feb 2024 08:18 #10

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