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Makotosun

Kick start woes

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Kick start woes was created by Tinker man

Good evening all. 

after my ignition spark success I thought I would give the bike a go.  Fuel on. Couple of light kick overs to hopefully get some fuel going. Motocross boot on and  Went for it.  Mechanical noise from clutch side case best described as a type of clunk and a smell of a potential “pop” and kick start returned. Now won’t engage to turn engine over. I am due a break with this bike. 

kick start just rotates without engaging.   Removed clutch cover.  Kick start gear turns ok.  The gear that engages with turns ok.  That gear disappears behind the clutch.  It is here the problem is. It turns without engaging until it’s done a full engine cycle then tries to engage but seems to slip out of mesh with whatever it is. Clutch seems to jump forward a few mm. Then the gears just turn not engaging with anything. Repeat. 

I don’t know what it’s not engaging with or why. I guess it’s a clutch off job?  I have tried to attach a photo. Gears 1 and 2 turning ok. Whatever gear 2 engages with is the issue.  

it’s a test of my patience this bike. All pointers, as always, welcome.  

thanks. 



share.icloud.com/photos/0a725MW1oK89smX1ZBpDBdPJA
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 10:24 #1

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Replied by Tinker man on topic Kick start woes

Have a linked my whole library or just one photo? Could someone let me know please?
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 10:25 #2

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Replied by Gr8uncleal on topic Kick start woes

I can only see one photo.
The following user(s) Liked this Post: Tinker man
27 Feb 2026 10:41 #3

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Replied by Tinker man on topic Kick start woes

Sorry should have said 1970 RT1.

Not sure if I can change a thread title. I can’t see how.

Thanks
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 11:08 #4

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