Very very slow progress this week. I sent the orginal incorrectly supplied fork seals back and ordered some showe replacements from a different vendor.
After a week, it transpires that this vendor has engaged the slowest postal service in the UK. Still no show. Getting a bit peeved at the wait now. It is really holding things up.
Meanwhile I tidied the rear shocks up, but could not get the locking collars for the upper spring retainers to loosen at all without damaging something. Solid. Blasting and spraying the springs was no longer an option.
much wire brushing and rubbing later and I just sprayed rattlecan enamel into the cap and used an artists brush to paint them. I did spray the spring retainers though.
They did come up OK but no point in taking a pic. They look like the ones in the other pics only a bit cleaner and shinier.
I had a look at the seized up speedo drive in the brakeplate. Rusted solid. Looked like it was stored 40 years ago, full of muddy water.
Removed the oil seal and applied heat as much as I dared. I managed to avoid the brakeplate transforming itself into a mis shapen silver splash on the floor. Bonus.
Still solid.though.
Cooled down with penetrating oil. Still solid. Gave the gear a good rattling with hammer and punch on the driving flats on the gear and used an adjustable spanner to try turn it.
Aha! Small movement, but obvious the worm gear was also seized solid. Gave that a good rattling on the teeth with the tip of a screwdriver blade, then moved the pinion a fraction, then the worm gear, then the pinion....
Eventually freed it off, dismantled it, cleaned it up and regreased everything with moly grease. Phew. Pretty intense couple of hours. Replacement assemblies are like gold dust in the UK.
And we look at my nemesis. The bodywork. I am absolutely crap at bodywork. Made the tank dents a bit better by pushing them out from inside with a tyre lever, but they are going to require filling. Oh dear. It is going to end up a mis- shapen wreck.... Filling and shaping dents and cutting wood to size. Two things I can never do right...
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