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Makotosun

Rectifier output connection

  • GarysDT2
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Rectifier output connection was created by GarysDT2

Attempting to go from 6 to 12 volt system on a 72 DT2 250. Wiring in the 12v rectifier/regulator I am confused as to why the original 6v rectifier output is on the fused side of the system. Seems to me it should be connected directly to the + of the battery and isolated from the electrical system in the event of a short in the system causing a blown fuse.
23 Mar 2026 07:28 #1

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Replied by MarkT on topic Rectifier output connection

Best practice would be multiple fuses, one at the battery and others at stator outputs.  But you certainly don't want to connect the battery directly to anything (including a rectifier) without fuse protection.  

I'm not sure what you're planning, but I'm guessing it's pretty much a "re-engineering" of the stock system that carefully balanced stator output against loads to limit the voltage.  

Original battery charge current through the rectifier is pretty weak and the original rectifier is not very robust so the way Yamaha wired the bike works fine and is safe.  If you're changing the design, it might be prudent to add fuses.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
The following user(s) Liked this Post: DVM, Ht1kid, GarysDT2
23 Mar 2026 07:57 #2

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Replied by RT325 on topic Rectifier output connection

Getting a bit off subject but i reminds me im using an ordinary yamaha trail two wire rectifier on my 12 volt honda TRX300 quad because i'm too tight to spend money lol. Regulator rectifier melted & went up in smoke with black stuff dripping out the back. Thought why is there smoke from under the rear guard & put my hand under there which wasn't a good plan. Pulled the wires & rode home. Anyhoo, got an old rectifier & experimented with alternator output to find the lowest output & fed it through the rectifier then to the battery. Been like it for years now. Just charges enough to keep on top of 12 volts plus a bit. I don't use the lights or vary rarely just to get home from down the road. Had to have one alternator wire earthed by memory to get voltage out of the others to test. I'd better take MarkT's advice & fit a fuse in the line between rectifier & battery incase of failure or i guess the alternator becomes a big resistance until more smoke appears.
The following user(s) Liked this Post: swm
24 Mar 2026 04:20 #3

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