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Picture Attachments Fixed? (18 Feb 2023)

Hopefully, the pictures uploads are fixed for the time being. Let me know if you continue to have issues. I am looking into a more permanent solution. Thanks for your patience. - Makotosun

push lever assembly DT1

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Replied by 1971DT250 on topic push lever assembly DT1

The KDI brass spiral is very strong. You may need to do a little filing on it with some small files. I have it on 2 of my regular riders.

It comes with instructions. The brass spiral must be oriented exactly as the nylon one is. Push it straight on using a vice.

 

 

 

 
The hours spent riding my Enduros is not deducted from my life span.
The following user(s) Liked this Post: MarkT, JayB, Ht1kid
28 Sep 2022 17:47 #21

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Replied by RT325 on topic push lever assembly DT1

Yes i guess the brass one needs to be about exact pressed on or arm could be way off up or down. Depends if your case external spiral is ok too but i don't think they give up or not that i've seen.
How are they kept from moving or is there a rough bit under the original that you press it over to bite on it.
Last edit: 28 Sep 2022 18:28 by RT325.
28 Sep 2022 18:26 #22

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Replied by Sneezles61 on topic push lever assembly DT1

I put mine in my wood working vise and pressed it in…
Orientation is key… KDI has a picture in the instructions for that….
Sneezles61
28 Sep 2022 19:34 #23

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Replied by 1971DT250 on topic push lever assembly DT1

RT325 said:
How are they kept from moving or is there a rough bit under the original that you press it over to bite on it.



The center of the actuator has splines that grip the inside of the brass spiral as well as the original nylon. Since the brass is much stronger its less likely to move. These should make it good for another 50 years.

Also you need an actuator that is in overall good condition to start with. I've seen them mangled up after a chain derailment.
The hours spent riding my Enduros is not deducted from my life span.
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Last edit: 29 Sep 2022 12:53 by 1971DT250. Reason: Added info.
29 Sep 2022 03:54 #24

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Replied by Sneezles61 on topic push lever assembly DT1

I wonder if mine had such a moment… the was some welding that occurred.. I didn’t see it from the outside, but once I cleaned the underside…
Sneezles61
29 Sep 2022 04:31 #25

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Replied by cwick on topic push lever assembly DT1

thats perfect that you included pictures. thank you! I will double check to ensure the rest of the housing is in good shape. 
29 Sep 2022 15:47 #26

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